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Generac 7.5kW Diesel Generator Repair Guide - RV Troubleshooting
Engine Medium 2-4 hours 308 👍

Generac 7.5kW Diesel Generator Repair Guide - RV Troubleshooting

Planning to ignore the weird noises from our Generac 7.5kW diesel generator backfired when my wife pointed out I definitely made things worse during my repair attempt. I have a 2007 Monaco with a Generac 7.5kW diesel generator, and yesterday when I tried starting it, the battery was really weak. I probably held the starter button too long - maybe 15 seconds or so - because it was cranking so slowly and I kept hoping it would catch.

Now when I try to start it, I just get a single click and nothing happens. I'm worried I damaged something by cranking it so long with that weak battery. Should I be looking at the starter solenoid or starter motor? Is there anything I can check myself before I have to take it to a repair shop? I'd really appreciate any guidance on troubleshooting this. …more
Ford E-350 vs E-450 Chassis: RV Fuel Economy, Power & Weight Capacity
Engine Easy N/A 258 👍

Ford E-350 vs E-450 Chassis: RV Fuel Economy, Power & Weight Capacity

Last weekend I felt this awful engine strain and heard sluggish acceleration sounds while test-driving a 2017 Phoenix Cruiser #2351 with its E-350 chassis and V10 engine. I'll be doing extensive western touring through mountain and plains regions, which means substantial mountain grades and wind challenges. I'm comfortable driving slowly and want to understand two key things: 1) Will this E-350 chassis handle mountain grades without major issues, and 2) What's the real-world fuel consumption like? I plan to do an initial inspection this weekend, followed by a third-party mechanical review. I'm not overly concerned about fuel economy but want to understand the actual performance limitations. I'd appreciate insights from owners who have experience with similar touring conditions on an E-350 chassis. …more
Ford V10 Turbo Kit for Motorhomes: Cost, Risks & Better Alternatives
Engine Hard Not recommended 206 👍

Ford V10 Turbo Kit for Motorhomes: Cost, Risks & Better Alternatives

Before every camping season rolls around, I face the same dreaded reality with my Ford V10 motorhome crawling up mountain passes like a wounded turtle. What are the realistic costs involved? Are there major risks to the engine I should know about? Is this actually worth doing or should I look at other options? …more
Ford F53 Motorhome Key Programming Guide: Security Features & Programming Tips
Engine Medium 2-4 hours (including dealer visit) 146 👍

Ford F53 Motorhome Key Programming Guide: Security Features & Programming Tips

Apparently my 2008 Ford F53 motorhome is 16 years old and starting to have key programming issues — should I attempt DIY programming or call a locksmith? I just dropped $176 on two new transponder keys for my 2024 Windsport 34R (2022 F53 chassis) because I only had one set and didn't want to get locked out in the middle of nowhere wearing my pajamas and fuzzy slippers (again).

The Ford dealer quoted me another $140-170 to program these fancy chip keys, insisting I'd need to haul my 35-foot house-on-wheels down there for the programming. But the parts guy said "try them first" - and wouldn't you know it, both keys fired right up without any programming!

So what's the deal here? Are these unprogrammed transponder keys going to mysteriously stop working next Tuesday? Did I just dodge a bullet, or am I missing out on some important anti-theft features that actually matter? I'm feeling pretty smug about saving that programming fee, but also slightly paranoid that my motorhome might strand me at the worst possible moment! …more
Ford F53 Chassis Firewall Wiring: Finding Brake LED Through-Holes
Engine Medium 2-3 hours 136 👍

Ford F53 Chassis Firewall Wiring: Finding Brake LED Through-Holes

Opened up my 2022 Holiday Rambler 36DB for spring prep and once again I'm staring at my 2021 Ford F53 chassis firewall wondering where those brake LED through-holes are hiding. I need to run the brake indicator LED wire from my toad to the dashboard inside the motorhome, but I'm having trouble locating the best firewall penetration point.

Rather than drilling a new hole through the firewall (which I'd prefer to avoid for obvious reasons), I'm hoping to find an existing through-hole or grommet that I can utilize. I've heard that Ford F53 chassis typically have several factory access points, but I'm not sure exactly where to look or which ones would be most suitable for this type of low-voltage wiring installation.

Can anyone provide specific guidance on where to find existing firewall through-holes on the F53 chassis that would work well for routing brake indicator wiring? I want to make sure I'm using an appropriate location that won't interfere with existing systems and will provide a clean, professional installation. …more
RV Battery Disconnect Switch Guide: When to Use, What Loses Power & Staying Safe
Electrical Easy 10 min read 133 👍

RV Battery Disconnect Switch Guide: When to Use, What Loses Power & Staying Safe

Wondering if I can skip the $400 shop diagnosis for my electrical issues and just figure out this battery disconnect switch myself, even though I'm getting conflicting advice.

Specifically, I'm concerned about what happens to things like my LP gas detector, carbon monoxide alarm, and refrigerator when I disconnect the battery. Will I lose all my radio presets and clock settings? Are there certain situations where I absolutely shouldn't use the disconnect switch?

I want to use it for storage to prevent battery drain, but I'm also wondering about daily use scenarios. What are the best practices to avoid any problems or safety issues? I really don't want to mess anything up or put my family at risk. …more

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How to Fix RV Window Separated from Crank Mechanism - Step-by-Step Repair Guide
Exterior Medium 30 min work plus 24-48 hour cure 130 👍

How to Fix RV Window Separated from Crank Mechanism - Step-by-Step Repair Guide

Pulled open my 2015 Fleetwood Expedition 40X kitchen sink window only to find it completely separated from the metal crank arm mechanism - now debating between calling a mobile RV tech or tackling this DIY. During my last camping trip, I noticed the window was loose and flapping around in the wind, which was both annoying and concerning. When I got back and examined it more closely, I can see that the bond between the glass and the crank mechanism has failed entirely.

I know I need to reattach it with some kind of adhesive, but I'm overwhelmed by all the different options out there. I've seen mentions of products like 3M Windo-Weld and various Sikaflex formulations (like 221, 255, 291), but I'm not sure which one is specifically designed for this type of repair. I also want to make sure I do this right the first time since it's such an exposed area that takes a beating from weather and road vibration.

What's the best adhesive for rebonding a frameless glass window to its crank mechanism, and what's the proper process to ensure it holds up long-term? I want to make sure I clean the surfaces properly and give it adequate curing time before I start operating the window again. …more
Fleetwood Discovery Generator Won't Start: Battery & Electrical Fixes Guide
Engine Medium 2-3 hours 129 👍

Fleetwood Discovery Generator Won't Start: Battery & Electrical Fixes Guide

Since the manual says to check the fuel shutoff solenoid first on my 1999 Fleetwood Discovery 37V diesel pusher generator, why am I getting power there while the battery connections are completely corroded? The generator absolutely refuses to start unless I run the main Cummins engine for several minutes first, and I've already tried using the boost battery switch which seems to do nothing.

I have brand new batteries - two 12V for the chassis and four 6V house batteries properly wired. Everything else works fine, but this generator issue has me concerned. I want to understand: 1) Why won't the gen set start from its batteries without the main engine running first? 2) Which battery bank does the gen set actually use - chassis, house, or a separate gen set battery?

I'm 80 years old and hesitant to crawl under the coach to trace the gen set 12-volt cable. Can someone help me understand what might be happening with my generator's electrical system? …more
Onan 7000 Generator Low Voltage to Fuel Pump: Complete Repair Guide
Engine Medium 2-3 hours 125 👍

Onan 7000 Generator Low Voltage to Fuel Pump: Complete Repair Guide

Our Onan 7000 Marquis generator is hitting us with low voltage to the fuel pump for the third time this season and I'm done with guessing games. When I check the voltage at the fuel pump, I'm only getting 9V instead of 12V, and surprise surprise - it won't start. But here's the kicker - if I jump 12V directly to the pump, the thing fires right up and runs like a champ.

Obviously there's a voltage drop happening somewhere between the control board and the fuel pump, but I'm not sure where to start looking. Could be corroded connections, maybe the control board itself is going bad, or some wiring issue in the fuel pump circuit? Anyone dealt with this before and know the most common culprits? …more
Ford F53 No Spark: Complete Ignition Troubleshooting Guide
Engine Medium 2-4 hours 125 👍

Ford F53 No Spark: Complete Ignition Troubleshooting Guide

Halfway through a cross-country trip, my Ford F53 Class A motorhome with the 7.5L V8 cranks but won't fire, has zero spark, AND left me completely stranded. The issue began intermittently with starting problems, then progressed to a complete no-start condition with zero spark at both the coil and distributor.

I've systematically replaced the distributor, ignition control module (ICM), and coil, but the no-spark condition persists. This is an EFI system without a crank position sensor - my research indicates it relies on the pickup coil within the distributor for ignition timing.

What are the most likely causes for this complete ignition failure, and what diagnostic steps should I follow to isolate the root cause? I need a methodical troubleshooting approach since parts replacement hasn't resolved the issue. …more
RV Emergency Start Switch Not Working: Complete Troubleshooting & Repair Guide
Electrical Medium 30-60 minutes 124 👍

RV Emergency Start Switch Not Working: Complete Troubleshooting & Repair Guide

Every time the temperature hits 85°F or higher, my RV's emergency start switch completely fails — works perfectly in cooler weather, but now my chassis battery is dead while house batteries stay charged. When I press the emergency start button, absolutely nothing happens - no sounds, no response at all.

I'm worried there might be something wrong with the system or that I'm not using it correctly. Should I be hearing some kind of click or sound when I press the button? Could there be blown fuses I need to check? I'm hesitant to keep trying without knowing if I might cause damage to the electrical system. What's the proper troubleshooting process to safely figure out why this emergency start feature isn't connecting my house batteries to help start the engine? …more
Stop RV Battery Drain During Storage - Expert Solutions
Solar Batteries Medium 2-3 hours 119 👍

Stop RV Battery Drain During Storage - Expert Solutions

Planning to store my 2012 Winnebago Tour and there's clear signs of battery drain happening across all six house batteries and two chassis batteries. I'm religious about flipping both the chassis and house disconnect switches before putting her away for storage. Still go out monthly to fire up the generator and top off the batteries.

But here's the thing that's driving me nuts - even with those disconnect switches flipped, my batteries are still going dead! Sometimes I can't even get the engine started and have to hook up a trickle charger just to get things going again. What's the deal? I thought those disconnect switches were supposed to prevent this whole mess. Am I missing something obvious here, or is there more going on that I need to tackle? …more
RV Window Seal Leaking: Complete Repair Guide & Solutions
Exterior Medium 2-4 hours 119 👍

RV Window Seal Leaking: Complete Repair Guide & Solutions

Opened up my RV window seals yesterday thinking I fixed the leak, but water's still dripping through during today's downpour — what did I miss? The rubber seals around the frames are obviously shot, all cracked and dried out looking.

I'm torn between two approaches here: should I take the time to completely remove the old seals and put in new butyl tape/rubber sealing, or can I just run some caulk over the existing stuff and call it good? Looking for the best long-term fix that'll actually keep me dry! …more

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Best Group 31 AGM Cranking Batteries for Cummins ISB 6.7 Diesel RV
Electrical Easy 1 hour 118 👍

Best Group 31 AGM Cranking Batteries for Cummins ISB 6.7 Diesel RV

I opened the hood this morning and spotted my 2017 Cummins 6.7 ISB barely cranking over with those AGM batteries that were fine yesterday. I'm pretty sure I need Group 31s but wondering if I should go AGM or stick with regular flooded batteries?

I keep hearing good things about Duracell and NAPA batteries - anyone have experience with these brands on a diesel setup? Also wondering what CCA rating I should be looking for and if I really need to replace both batteries at the same time (one's still cranking okay but the other's getting weak).

Just want something reliable that can handle those cold morning starts without leaving me stranded! …more
How to Fix Onan QD3200 Diesel Generator Fuel Leak Behind Air Filter
Engine Medium 1-3 hours 117 👍

How to Fix Onan QD3200 Diesel Generator Fuel Leak Behind Air Filter

According to Murphy's Law, my Onan QD3200 generator is doing something bizarre — it's leaking diesel fuel from behind the air filter instead of where you'd normally expect fuel leaks. The fuel appears to be coming from somewhere behind the air filter box, and I'm worried about making things worse if I don't diagnose this properly. I've shut everything down for now because I'm nervous about safety issues.

I need to know the safest way to trace where this leak is actually coming from without creating a fire hazard or damaging anything. What are the most likely culprits in that area, and what's the proper procedure to identify the exact source? I want to make sure I approach this methodically rather than just poking around and potentially making the problem worse. …more
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