Results for "charge controller"

Solar Batteries Medium 2-4 hours 165 👍 0

How to Upgrade Progressive Dynamics Converter for Lithium RV Batteries Safely

Got a 15-year-old Progressive Dynamics converter that's starting to throw fault codes with my new lithium setup — worth upgrading or try making it work? I have a 2006 Lance 915 cabover that I recently upgraded with 2-200 watt Bouge solar panels and 2-100ah SOK lithium batteries.

The problem is I'm still running the original Progressive Dynamics converter charger that came with the RV, and I've learned it's not designed for lithium batteries. I'm worried about damaging my new battery investment.

What are my options for upgrading? I'm not sure if I need to replace the whole converter unit or if there's some kind of upgrade kit available. Any advice would be really appreciated since I don't want to mess this up! …more

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Solar Batteries Medium 45 minutes 158 👍 0

RV MPPT Solar Controller E1 Error Code: Causes & Fixes

Halfway through troubleshooting my MPPT solar charge controller's E1 error — would this be covered under warranty, or am I stuck paying out-of-pocket? The controller was working fine for months, but now it's completely stopped charging my batteries and just displays this E1 fault code on the screen.

From what I've read, this could be related to battery over-voltage conditions or possibly some kind of wiring fault, but I want to make sure I understand all the potential causes before I start troubleshooting. I'm comfortable doing basic electrical work myself, but I also want to know when this might be something that requires professional attention for safety reasons.

Can someone provide a detailed breakdown of what the E1 error specifically indicates, walk me through the proper diagnostic steps to identify the root cause, and explain the repair process? I'd especially appreciate guidance on how to safely approach this troubleshooting and what warning signs would indicate I should call in an expert instead of attempting the fix myself. …more

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Solar Batteries Medium 45 minutes 145 👍 0

RV Lithium Battery Not Charging: Complete BMS Reset & Troubleshooting

According to the manual my RV lithium battery should charge normally after BMS protection kicks in, but mine's been sitting completely dead for hours. My Battle Born battery is showing 20% charge, but it's not taking any power when I plug into shore power or when my solar panels should be charging it.

I've been reading about BMS protection modes but I'm not really sure what that means or how to deal with it. Is there a way to reset the BMS system? I'm a bit out of my depth here and would really appreciate some guidance on troubleshooting this before I have to call for expensive repairs. …more

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Electrical Medium 2-4 hours 140 👍 0

How to Protect Your RV Alternator When Charging Lithium Batteries: DC-

Tried everything my neighbor did to charge his LiFePO4 batteries but mine keeps frying the alternator while his works flawlessly — what's different? I want to install a temperature sensing device that can interrupt charging by opening the solenoid between chassis and house charging systems if the alternator gets too hot. I'm looking to spec out components and understand the installation process, and I'm open to hearing why this might not be a good approach. My goal is preventing alternator overheating when these lithium batteries draw high current compared to my old flooded or AGM batteries. I'm looking for technical feedback and am totally open to critique. …more

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Solar Batteries Medium 4-6 hours 138 👍 0

Georgetown GT7 Lithium Battery Conversion: Complete RV Installation Guide

Turned the keys on my 2023 Georgetown GT7 and discovered the previous owner left the electrical system in complete shambles, now facing this intimidating lithium conversion nightmare. I know I need LiFePO4 batteries, but every forum post I read mentions different components and I'm getting conflicting information.

I really want to make this upgrade work - the lead acid batteries are killing me with their weight and charging limitations. What specific components do I need beyond the actual lithium batteries? I'm especially confused about whether my converter will work and if I need additional charging equipment for the alternator. Please tell me my 2023 model year gives me some advantage here! …more

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Solar Batteries Medium 4-8 hours 132 👍 0

Complete RV Solar System Guide 2024: Sizing, Installation & Wiring

Turned to YouTube for RV solar advice and now I'm more confused than ever - probably a dumb question, but how do I actually size this thing? Could fellow RV owners share details about their current solar setups?

Please provide insights on:
- Total system watts
- Fixed or portable panels
- Rigid or flexible panel types
- Series or parallel wiring configuration
- Total system amps
- System voltage
- Wire gauge used
- Controller type
- Personal pros and cons of your current setup
- What you might change in a future installation

These details will help establish baseline specifications for a fleet installation project. …more

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Solar Batteries Medium 45 minutes 131 👍 0

RV Solar Panels Not Charging Battery: Low Amp Troubleshooting Guide

Installed 400 watts of solar panels on the roof last month but my battery monitor barely shows 2 amps coming in even at peak sun. Wiring looks solid, connections are tight, and the panels tested fine individually. Something between the panels and the battery bank is killing my charge rate. …more

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Solar Batteries Medium 2-3 hours 126 👍 0

LiFePO4 Battery Not Charging in RV: Complete Diagnosis Guide 2024

Planning my next boondocking trip when this faint electrical burning smell started coming from my battery compartment, and my 950W flat mounted plus 1200W ground solar setup isn't charging my LiFePO4 batteries at all. My LiFePO4 batteries used to charge up beautifully, hitting 100% by late afternoon like clockwork.

Now? Total drama queens. This morning we woke up at 18% charge, and after a full day of glorious sunshine, we're sitting pretty at a whopping 63%. With 2150W of solar, I should be swimming in electrons! But instead my batteries are acting like teenagers - moody and refusing to cooperate.

I'm starting to suspect something's gone wrong, but honestly, I have no clue how to properly check LiFePO4 batteries. Are they actually broken, or am I just doing something monumentally stupid? What voltage readings should I be looking for, and what else should I check before I start panic-buying new batteries? …more

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Solar Batteries Medium 4-8 hours 125 👍 0

Lead Acid vs Lithium RV Batteries: Complete Upgrade Guide

Pulled into my favorite boondocking spot with batteries that used to last three days, but now these lead acid units are completely dead after just one night! I've been running two 12V lead acid batteries in my travel trailer and I'm SO tired of dealing with their limitations - slow charging, constant maintenance, and they seem to die at the worst possible times.

I found these Dyness 12V 100Ah LiFePO4 lithium batteries and I'm really hoping they might be the solution I've been looking for. But I'm completely lost when it comes to lithium technology. Will my current converter/charger work with lithium batteries, or am I looking at more upgrades? I keep seeing mentions of something called a BMS - what exactly does that do and why is it important?

I just want a system that actually works reliably and charges properly both when plugged into shore power and while driving. Can someone please tell me if making the switch to these Dyness LiFePO4 batteries is worth it, and what I need to know about compatibility with my existing charging system? …more

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Solar Batteries Easy N/A - planning 125 👍 0

Winnebago Ekko Solar Battery Setup: Complete Boondocking Power Guide 2

Looked at our 2022 Winnebago Ekko's dual 320 Amp Hour Lithionics batteries and 450-watt solar setup after my wife mentioned it wasn't optimized for boondocking, and now I'm completely obsessing over our power management. Planning extended boondocking trips to music festivals and remote locations.

I'm particularly interested in understanding how feasible it is to run the roof AC while driving using solar panels and batteries, and ensuring enough power remains when I arrive at my destination. What's the best strategy for maximizing battery life and solar charging efficiency during extended off-grid stays? …more

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Solar Batteries Medium 2-3 hours 122 👍 0

How to Install a Lithium Battery Manager Relay in Your RV - Complete Guide

Got my weekend planned to install a lithium battery manager relay in my 1999 Fleetwood American Dream Saturday — what should I have ready beforehand? I understand these relays are crucial for protecting lithium batteries from overcharging by managing the connection to the alternator, but I want to make sure I understand the complete installation process before I start.

I'm looking for detailed information on how these battery manager relays function - specifically how they disconnect the batteries from the alternator when charging isn't needed. More importantly, I need step-by-step guidance on the actual wiring process, including how to properly connect the relay between my alternator/converter and the new lithium battery bank. I'm particularly concerned about getting the fusing right and understanding what control circuits are involved in this setup.

This is a significant electrical modification to my RV's charging system, so I want to ensure I have all the technical details covered before I begin the installation. Any comprehensive guidance on the complete process would be extremely helpful. …more

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Electrical Hard 4-6 hours 120 👍 0

RV Alternator to Lithium Battery Charging: Complete DC-DC Wiring Guide for Safe Installation

Last week I picked up my 2007 Holiday Rambler and discovered the previous owner left the alternator-to-battery charging system a dangerous wiring disaster that could destroy my new lithium batteries.

I'm upgrading from four 6V lead-acid house batteries to lithium, and I keep reading conflicting advice about alternator charging. Some people say "just connect it directly," others are warning about alternator damage and proper current limiting. I'm planning to add a DC-to-DC charger eventually, but I'm confused about whether I can safely use the alternator to charge lithium batteries in the meantime.

What's the right way to handle alternator charging with lithium batteries? Should I disconnect the alternator feed completely until I get a proper charging system, or is there a safe way to make this work without turning my alternator into an expensive paperweight? …more

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Electrical Hard Professional installation 117 👍 0

48V RV Electrical Systems: Complete Guide to Modern RV Power Upgrades and Efficiency

Tried upgrading my RV's electrical system but I'm standing in the supply store staring at 12V versus 48V components with zero clue what I actually need. The Bluetti RV5 caught my eye as an all-in-one solution that might make the jump easier.

But honestly, I'm still on the fence. What are the real benefits of going 48V? Is it actually that much better than sticking with 12V lithium? And are there any gotchas I should know about, especially with solar integration and getting everything certified for RV use? …more

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Solar Batteries Medium 2-3 hours 115 👍 0

DC-DC Charger for Lithium RV Battery: Protect Your Alternator

Despite everyone saying I need a DC-DC charger for my lithium RV batteries, I'm skeptical about dropping $400 — will it actually protect my alternator? Just got a shiny new 2026 F250 (after my poor F150 basically begged for mercy when I hooked up my 2600RB) and had a 230ah lithium battery installed in the trailer. Now I'm reading horror stories about truck alternators and lithium batteries having some kind of electrical death match that could fry my alternator or damage the battery.

I keep seeing mentions of DC-DC chargers but honestly have no idea if I actually need one or if this is just RV paranoia at its finest. The trailer has solar and I've only got a 12V fridge drawing power when towing, so it's not like I'm running a mobile data center back there. Can I just use my truck's existing charge line to the trailer, or am I about to become another cautionary tale about expensive electrical mistakes? …more

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Electrical Medium 4-6 hours for complete installation 114 👍 0

F53 Triton V10 High Output Alternator Upgrade - 250A Install

Before I drop $800 on having a shop install a 250A high output alternator on my mid-2000s F53 Triton V10, wondering if this is something I can DIY without breaking anything. I need to upgrade from the stock alternator to handle a large inverter battery bank, and I'm looking at high-output units in the 250A range.

I found this Tucson alternator that puts out 190A at idle for under $500, but I'm worried about whether the existing wiring and belt system can handle it safely. Could I damage the engine or electrical system if I just swap it in? What upgrades would I absolutely need to do this safely?

I've worked with high-output alternators on boats before, but RV chassis systems seem different and I don't want to create a fire hazard or burn out expensive components. Has anyone successfully done this upgrade without major issues? …more

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